Mechatronics Systems Engineering - Theses, Dissertations, and other Required Graduate Degree Essays

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Passive cooling system: An integrated solution to the application in power electronics

Author: 
Date created: 
2019-09-06
Abstract: 

Passive cooling systems are commonly used in power electronic industries to dissipate the tremendous excess heat generated in semiconductors devices to maintain the efficiency, reduce the thermal stress, and prevent the thermal runaway along with component failures. This research, which has been collaborated with our industrial partner, Delta-Q Technologies, aims to enhance the overall heat rejection capacity of a commercially-available naturally cooled battery charger heat sink by focusing on the fundamental heat transfer mechanisms of thermal radiation and natural convection at the same time. In this study, the effect of anodization in various types of aluminum alloy (die-cast A380, 6061) and its thermal impact was investigated. The thermal emissivity of anodized samples was measured with Fourier Transform Infrared Reflectometer (FTIR) spectroscopy. A customized test chamber was built in our lab to carry out the steady-state thermal tests. A conjugated numerical heat transfer model was developed in Ansys Fluent in case of both natural convection and thermal radiation. Various novel fin geometries for Naturally Cooled Heat Sinks (NCHx) were also designed, prototyped, tested, and compared in terms of different surface conditions and operational orientations. A sensitivity analysis of geometrical parameters in one of the most promising fin geometries, inclined interrupted fins, was performed and analyzed. The results reveal an up to 27% overall enhancement with regard to the current IC650 design (benchmark case).

Document type: 
Thesis
File(s): 
Senior supervisor: 
Majid Bahrami
Department: 
Applied Sciences: School of Mechatronic Systems Engineering
Thesis type: 
(Thesis) M.A.Sc.

Feet first: Developing instrumented insoles to prove association between weight bearing and foot pain

Author: 
Date created: 
2019-12-06
Abstract: 

It is commonly thought that more time spent weight bearing at work increases the risk of developing plantar fasciitis, a condition causing pain on the bottom of the foot. This link is not recognized by workers compensation boards because the methods used by researchers to determine workers activities lack sufficient objectivity. This work aimed to solve this problem by developing a prototype of a low-cost smart shoe insole capable of accurately recording workplace activities. This device was implemented in a variety of workplaces to collect information about 34 worker’s activities over the course of 3-5 days. An algorithm was developed to classify sitting, standing and walking with an accuracy of 99.3% and analysis showed the time spent standing throughout the workday was correlated with the presence of foot pain. This work lays the foundation for a large population study to provide the objective results needed to change workplace policies.

Document type: 
Thesis
File(s): 
Senior supervisor: 
Carolyn Sparrey
Department: 
Applied Sciences: School of Mechatronic Systems Engineering
Thesis type: 
(Thesis) M.A.Sc.

Design, fabrication and characterization of novel directional thermoelectric IR sensors

Date created: 
2019-10-24
Abstract: 

This thesis project reports on implementation of the thermoelectric effect in conjunction with 3D microfabricated silicon structures to create a novel pixel detector that is capable of directional sensing in the infrared (IR) regime. Previous works have focused on use of thermoelectric sense materials in 2D pixel detectors for room temperature IR imaging. This work uses the effect in conjunction with a 3D design to not only sense the presence of an IR target, but also to recalculate its incidence angle using known trigonometric relationships that arise from the silicon micromachining process. Room temperature (RT) IR sensing applications use thermoelectric (thermoelectric) material such as transition metal oxides (TMOs) which depict an inverse relationship between the materials temperature and its electrical resistance. The incident IR radiation is detected via measuring the induced change in the material’s electrical resistance as a result of materials temperature change due to IR radiation absorption. Depending on the distance to the target and the magnitude of the induced change (indicated by the material’s temperature coefficient of resistance (TCR)), the detector creates an image of the IR radiative source. There has been no prior report on use of such effect in tracking an IR target’s angular path as it traverses a pixel detector hence recalculate the incidence angle of an IR target using thermoelectric effect. In this work, standard silicon micromachining techniques were employed to create 3D micro pixels that were further coated with vanadium pentoxide via dip coating. The desired sense regions were then created via patterning of the deposited vanadium pentoxide thin film through an innovative process flow that allowed for selective removal of the material from across the surface of the fabricated device die. Prior to deposition, the material underwent extensive synthesis and characterization routines in order to achieve an optimum recipe that produces the maximum TCR and least possible sheet resistance. Electrodes were put in place across the inclined (111) facets of the micromachined pixels through photoresist spray coating and photolithography and lift off process. The device responses were measured using a test setup comprised of an automated NI LabView ® data capture interface, Keithley digital source meters, IR source and calcium fluoride lenses to illuminate the devices in an angular fashion. Two generation of the devices were designed prototyped in order to investigate the effects of optical and thermal noise and parasitic factors on the proposed functionality of the device. The results show an improvement in the capability of the devices to measure the angle of incidence of an IR source using thermal IR sensing at room temperature.

Document type: 
Thesis
File(s): 
Senior supervisor: 
Behraad Bahreyni
Department: 
Applied Sciences: School of Mechatronic Systems Engineering
Thesis type: 
(Thesis) Ph.D.

Three-dimensional printing of conductive composite for wireless chemical sensor systems

Author: 
Date created: 
2019-09-06
Abstract: 

Three-dimensional (3D) printing technologies were developed in a variety of processes and applied in various fields such as manufacturing, healthcare, construction, etc. The extrusion-based 3D printing is one of the major 3D printing technologies which usually uses filaments or ink materials. Viscous liquid type ink materials may include polymer matrix and filler materials which are optimized to formulate the ink with the required printability with shear thinning behavior and functionality based on electrical conductivity or dielectric properties. The property of prints will largely depend on the choices of the polymer matrix and filler materials as well as types of printing technologies. The objective of this study is to understand the electrical properties of prints depending on printing parameters such as nozzle shapes and interaction between polymer matrix and fillers. The cross-sectional shapes of nozzles determine the flow of matrix material and fillers and affect the orientation of conductive fillers with a high aspect ratio like silver nanowires (AgNWs) in prints, which has a close relationship with the conductivity of prints. Matrix materials also play a significant role for the orientation of fillers in prints. Rod-like CNCs work like a media for AgNWs to move or rotate freely in it. In contrast, CNFs have shapes like spaghetti noodles which prevent AgNWs from moving or rotating in the matrix. A wireless electro-chemical sensing platform was developed by using 3D printable conductive cellulose composite. An inductor and capacitor (LC) resonator was prepared from a conductive nanocellulose ink by extrusion 3D printing for RF wireless chemical sensing. This LC resonator printed by direct ink writing with AgNW-CNF ink material was connected to an ion selective membrane electrode (ISME) to make a wireless sensor system which is a series connection of an LC resonator and an ISME. This wireless ISME-LC sensor was demonstrated with high selectivity and sensitivity of detection. This thesis demonstrated wireless ion-selective sensing using RF communication. To our best knowledge, this is the first thesis which report on wireless detection of selective ions from an ISME integrated with a wireless LC circuit. As an application of wireless sensing platform, wireless chemical sensing robot was developed by 3D printing using eco-friendly conductive composites based on nanocellulose. The aforementioned ISME-LC sensor was embedded on the tip of humanoid robotic fingers which actuated by quantitative chemical sensing of primary ions and demonstrated with an intelligent sensing robot. It is expected that this disposable wireless sensing robot system composed of simple ISME and LC will open an innovative way to contribute in the various sensing robot applications.

Document type: 
Thesis
File(s): 
Senior supervisor: 
Woo Soo Kim
Department: 
Applied Sciences: School of Mechatronic Systems Engineering
Thesis type: 
(Thesis) Ph.D.

RF Cavity Tuning Based on Reflected Power Measurements

Author: 
Date created: 
2017-03-03
Abstract: 

RF cavities are resonators and the key structures in particle accelerators. An electromagnetic field within the cavities provides the acceleration field. Within linear particle accelerators, particle bunches travel along a beam pipe and through the aligned cavities. A positive electric field along the beam line results in an acceleration kick of the particle bunch. The speed of the traveling particle bunches is synchronized with the RF field withinthe cavities. Hence, tuning of the natural resonance frequency of an RF cavity is essential for accelerator structures to achieve efficient beam acceleration and to reduce power requirements. Operational cavities are typically tuned using phase comparison techniques. Phase measurement is subject to temperature drifts which renders this technique labor and time intensive. In this thesis, we developed two novel resonance frequency tuning schemes solely depending on the reflected power component of a cavity. The base for control scheme development is a mathematical model of the cavity in terms of the steady state signals. The first control scheme was derived through a Lyapunov analysis and incorporates a gradient estimator of the performance function. The second control scheme is based on sliding mode extremum seeking. Both systems are analyzed in terms of the stability; conditions are provided which guarantee stable system behavior up to twice the cavity bandwidth. A simulation study verifies the derived stability conditions. An experimental test bench, including a room temperature quarter wave cavity, was built to test the control schemes under various conditions. Although both control schemes show similar tuning results, a higher tuning accuracy is obtained by the sliding mode based control scheme. Hence, the latter was chosen to be implemented on two resonators, DTL tanks, of TRIUMF’s ISAC I facility. The system was fully commissioned on both DTL tanks and has been in operation since April 2016. Reflected power, forward power, and tuning position are monitored and analyzed. Long term measurements showed the influence of environmental temperature variations. As the influence of environmental temperaturevariations can be neglected for reflected power measurements, the reflected power based tuning system provides a higher tuning accuracy compared to the traditional phase based tuning system. The start-up time and the need for human oversight are reduced significantly.

Document type: 
Thesis
File(s): 
Senior supervisor: 
Mehrdad Moallem
Department: 
Applied Sciences: School of Mechatronic Systems Engineering
Thesis type: 
(Thesis) Ph.D.

Adaptive synchronization of PR controllers in grid-connected inverters

Author: 
Date created: 
2017-05-01
Abstract: 

This thesis focuses on the development of control schemes for single-phase Voltage Source Inverters (VSIs) to ensure that they meet standards for injection of power into the utility grid. For instance, conventional controllers fail to accurately control power flow if there are fluctuations in the grid frequency. Also they fail to provide high quality output currents if the grid voltage is distorted. The aim of this thesis is to address the above problems while adhering to technical standards for interconnected renewable energy systems. For synchronization of the inverter, a closed-loop filter based on the Internal Model Principle (IMP) was developed and its performance was analyzed in response to frequency variations. To this end, we utilized the perturbation-based extermum seeking algorithm to minimize the error and estimate the grid frequency. The designed adaptive controller and filter can estimate grid frequency and achieve a high Power Factor (PF). The effect of harmonic distortion on the control system was investigated and the control scheme was modified to provide low Total Harmonic Distortion (THD) output current. Furthermore, the effect of the DC-link ripple on the PI voltage control loop is analyzed and the control system was modified to attenuate the unwanted third harmonic component in the output current. Simulations were performed using Matlab/Simulink and the digital controller was implemented using Matlab Embedded Coder. A power electronics prototype was built and used to validate the performance of the controller. Based on experimental results, the controller successfully regulates the output power if the grid frequency changes. Also it is able to provide high quality current if the grid is polluted with unwanted harmonic components.

Document type: 
Thesis
File(s): 
Senior supervisor: 
Mehrdad Moallem
Department: 
Applied Sciences: School of Mechatronic Systems Engineering
Thesis type: 
(Thesis) M.A.Sc.

A passive optical proximity sensor

Author: 
Date created: 
2019-11-25
Abstract: 

A new optical proximity sensor was developed and studied in this project. A 3D printed model is used for proving the concept. An integrated model with a new geometry was then microfabricated to further improve the sensor model’s performance. The sensing operation is based on measurement of light intensity falling on photodiodes placed at an inclined angle with respect to the base surface of the sensor. A mathematical model and subsequent experiments prove that it is possible to determine the distance between a light source and the sensor. This sensor is operated passively which means it does not need an active emission for range sensing. The sensor shows reliable operation for short range proximity detection in the range of 5-15 cm. The sensor structure is pyramidal placed flat on the surface with a fixed base angle. Two independent photodiodes are formed on two of the opposite sides of the pyramid. One such pyramid pixel is able to measure the light intensity and the angle at which the light is incident towards the sensor. Using the intensity measured by micro-fabricated test pyramids structures, the distance to the light source is measured. The experimental values demonstrate that the measurements are accurate and repeatable, more so, the device utilizes no active emission to attain proximity measurements. The discussed device can be used for close and continuous proximity detection in mobile devices with low power consumption.

Document type: 
Thesis
File(s): 
Senior supervisor: 
Behraad Bahreyni
Department: 
Applied Sciences: School of Mechatronic Systems Engineering
Thesis type: 
(Thesis) M.A.Sc.

Knowledge assisted metamodeling and optimization method for large-scale engineering design

Author: 
Date created: 
2019-08-22
Abstract: 

Simulation-based design optimization methods commonly treat simulation as a black-box function. An approximation model of the simulation, called metamodel, is often built and used in optimization. However, modeling and searching in an unknown design space lead to high computational cost. To further improve the efficiency of optimization, knowledge of design problems needs to be involved in assisting metamodeling and optimization. This work endeavors to systematically incorporating knowledge for this purpose. After extensive review, two types of knowledge, sensitivity information and causal relations, are employed in solving large scale engineering design problems. Instead of constructing a complete metamodel, a Partial Metamodel-based Optimization (PMO) method is developed to reduce the number of samples for optimizing large-scale problems, using Radial Basis Function-High Dimensional Model Representation (RBF-HDMR) along with a moving cut-center strategy. Sensitivity information is used to selectively model component functions in a partial metamodel. The cut center of a HDMR model moves to the current optimum at each iteration to pursue the optimum. Numerical tests and an airfoil design case show that the PMO method can lead to better optimal results when the samples are scarce. Causal graphs capture relational knowledge among design variables and outcomes. By constructing and performing qualitative analysis on a causal graph, variables without contradiction can be found, whose values can be determined without resorting to optimization. The design problem can thus be divided into two sub-problems based on impact of variables. This dimension reduction and decomposition strategy is applied to a power converter design and an aircraft concept design problem with significantly improved efficiency. Combing the structure of Artificial Neural Networks (ANNs) with causal graphs, a causal-ANN is developed to improve the accuracy of metamodels by involving knowledge. The structure of causal graphs is employed to decompose an ANN into sub-networks. Additionally, leveraging the structure of causal-ANN and theory of Bayesian Networks, the attractive variable subspaces can be identified without additional simulation. Finally, the causal-ANN is applied in a residential energy consumption forecasting problem and both the modeling accuracy and efficiency are improved. This work systematically and methodically models and captures knowledge and brings knowledge in metamodeling and optimization. Sensitivities and causal relations have been incorporated in optimization strategies that have been successfully applied to various engineering design problems. Further research can be extended to studies on how to incorporate other types of knowledge to assist metamodeling and optimization.

Document type: 
Thesis
File(s): 
Senior supervisor: 
Gary Wang
Department: 
Applied Sciences: School of Mechatronic Systems Engineering
Thesis type: 
(Thesis) Ph.D.

Sorption thermal energy storage for sustainable heating and cooling

Author: 
Date created: 
2019-07-12
Abstract: 

Heating and cooling of residential buildings account for 15% of the total energy use in Canada and produce 11% of the total GHG emissions, due to reliance on fossil fuels. Renewable thermal energy and usage of low-grade waste heat offer solutions for decarbonization of heating and cooling. Inherent intermittent nature of such energy resources makes integration of thermal energy storage (TES) systems inevitable. High energy storage density, low heat loss, and using non-toxic and non-polluting refrigerants make sorption TES (S-TES) more appealing and effective for heat/cold storage, compared to other thermal storage methods. This PhD research is set out to assess the performance of low-grade heat-driven S-TES systems for space heating and cooling. As such, the focus of this study is on the thermal and sorption characterization of the sorber bed, mathematical S-TES system modeling, and experimental testing of an S-TES prototype. An analytical model is developed for prediction of thermal conductivity and thermal resistance of packed bed sorbers. Thermal conductivity of packed bed sorber of AQSOA FAM-Z02 with different numbers of layers is measured by heat flow meter for the first time. The model, which is validated by the experimental data, provides a comprehensive platform for the design of packed bed S-TES to (i) predict thermal conductivity and thermal contact resistance of packed bed under the target operating condition and (ii) optimize the packed bed by finding the optimum particle size and arrangement. Small-scale characterizations and screening of sorbent candidates are performed by thermogravimetric analysis/differential scanning calorimetry. Moreover, comprehensive experimental studies are carried out on a custom-built lab-scale S-TES in our lab to study storage performance under various conditions, namely, i) coated vs loose grain sorbent configurations, ii) various heat storage durations, iii) adding high conductive additives in the sorbent material, iv) different operating temperatures, and v) different discharge-to-charge time ratios. A comprehensive transient resistance-capacitance lumped-parameter model is developed to assess the performance of a closed S-TES system. The model is proved to be accurate in comparison with the experimental data and offers a reliable platform for the design and optimization of an S-TES system.

Document type: 
Thesis
File(s): 
Senior supervisor: 
Majid Bahrami
Department: 
Applied Sciences: School of Mechatronic Systems Engineering
Thesis type: 
(Thesis) Ph.D.

The mechanics of contusion spinal cord injury: Towards patient-specific assessments of mechanical loading and injury

Author: 
Date created: 
2019-07-29
Abstract: 

Computational models are becoming an important tool for spinal cord injury (SCI) studies, specifically for transferring in-vivo preclinical achievements to clinical trials and injury prevention design. Despite this, spinal cord tissue properties, constitutive models, and the correlations between tissue mechanics and injury are unclear. Therefore, the anisotropic behaviour of spinal cord tissue was characterized in a human-like animal, constitutive models were employed in SCI computational models, and correlations between SCI model outcomes and tissue injury were evaluated in patient-specific models. Cervical spinal cords were harvested from nine non-human primates (NHPs). White matter samples were cut from lateral columns of the spinal cord. Samples were characterized under dynamic compression. The obtained model was combined with published in-vitro tensile response to capture the anisotropic behaviour of the spinal cord. The model was used to generate subject-specific finite element (FE) models of NHP in-vivo contusion SCI. Capability of several mechanical metrics in predicting tissue damage were evaluated using logistic analysis. NHP spinal cord white matter compressive response was sensitive to strain rate and showed substantial stress relaxation. An Ogden model best captured the white matter behaviour in a quasi-linear viscoelastic material model. Rapid relaxation and high strain rate sensitivity of the white matter indicate that incremental movement of the spinal cord during reparative interventions could substantially reduce the risk of ischemic injury. A fiber-reinforced conditional constitutive model best captured white matter anisotropy. Von-Mises and Tresca stresses showed the strongest correlations with damage in the gray matter. FE tissue damage thresholds were subject-specific except for white matter axonal strain and strain energy density. In summary, the work described herein indicate that measures of mechanical FE outputs correlate with tissue damage both in white and gray matters of spinal cord, and that subject-specific models of human-like animals that include spinal cord anisotropy are able to accurately mimic the biomechanics of contusion impacts.

Document type: 
Thesis
File(s): 
Senior supervisor: 
Carolyn Sparrey
Department: 
Applied Sciences: School of Mechatronic Systems Engineering
Thesis type: 
(Thesis) Ph.D.